Custom Industrial High-Speed Pivoting Wheel Sorter Module
Product Overview:
AstraRoll is a premier manufacturer and industrial supplier of Custom Pivoting Wheel Sorter Modules, designed specifically for high-throughput logistics and automated distribution centers. As a factory-direct partner, we specialize in custom-engineered sorting solutions that seamlessly integrate into existing lineshafts, belt conveyors, or MDR systems. Our pivoting wheel sorters utilize a high-density matrix of motorized wheels to provide bi-directional, multi-angle diverting (30°, 45°, 90°) for a wide range of payloads. Unlike standard off-the-shelf units, our modules are fully customizable to handle the irregular footprints of e-commerce polybags and heavy corrugated cartons alike. With an industrial-grade build and precision servo-steering, AstraRoll sorters deliver reliable 24/7 performance, making us the preferred supplier for systems integrators seeking high-performance, custom-built sorting hardware.
Industry Applications: Industry, Logistics Conveyor Systems, Packaging, Medical, New Energy, Electronics
Inquiry Email: sales@astraroll.com
Custom Industrial High-Speed Pivoting Wheel Sorter Module Details
The AstraRoll Technical Advantage: Custom Engineering for Industry
As an industrial manufacturer, we solve the integration and performance bottlenecks that standard sorters cannot address:
Custom-Tuned Wheel Matrices: We don't believe in a "one-size-fits-all" approach. Depending on your parcel mix (small envelopes vs. large totes), our factory adjusts the spacing and density of the wheel matrix to eliminate "pinch points" and ensure zero-jam performance.
Precision Servo-Steering Technology: Our modules utilize high-torque industrial servo motors for wheel pivoting. This ensures millisecond-accurate response times, allowing your system to process up to 8,000 pieces per hour with perfect directional accuracy.
Manufacturer-Direct Integration Support: We provide open-architecture electrical and mechanical documentation, allowing your engineering team to easily interface our sorting modules with any PLC or Warehouse Management System (WMS).
Product Features & Engineering Specs
Industrial-Grade Durability: Constructed with thickened steel frames and precision-machined components to withstand the vibrations and shock loads of continuous 24/7 logistics operations.
Bi-Directional Sort Flexibility: Custom-engineered to pivot left, right, or both, enabling a single module to feed multiple outbound lanes, significantly reducing your system's overall footprint.
High-Grip Polyurethane Wheels: Our wheels are manufactured with a proprietary high-friction PU formula that ensures positive traction on slippery polybags, plastic totes, and glossy cardboard.
Modular "Drop-In" Cassette: Designed as a self-contained industrial module for rapid installation. Our factory can customize the mounting interface to match the frame dimensions of any major conveyor brand.
Gentle Product Handling: The active driving force of the pivoting wheels eliminates the impact damage associated with pneumatic pushers, making it the ideal choice for fragile electronics and pharmaceuticals.
Key Attributes
Wheel Diameter: 50mm, 60mm, 75mm (Custom sizes available upon request).
Throughput Capacity: 4,000 – 8,000 Pieces Per Hour (PPH) per module.
Sort Angles: 30°, 45°, 60°, 90° (Custom angle logic available).
Weight Capacity: Up to 50 kg (110 lbs) per item (Customizable for heavy-duty applications).
Wheel Material: Industrial-Grade High-Friction Polyurethane (PU).
Steering Drive: Precision AC Servo or Advanced Pneumatic Actuation.
Mounting Type: Customizable Bolt-On or Integrated Frame Mount.
| Comparison Item | AstraRoll Custom Manufacturer Advantage |
| Vs. Standard Suppliers | Full Customization: We tailor the wheel density and mounting dimensions to your specific system, rather than forcing you to adapt to a fixed size. |
| Vs. Pneumatic Pushers | Gentle High-Speed Sort: No impact damage; maintains parcel orientation; significantly higher throughput and sorting accuracy. |
Why Choose AstraRoll? (Your B2B Partner)
Factory-Direct Manufacturing
OEM & ODM Capability: As a dedicated manufacturer, we offer full private-label (OEM) and custom-design (ODM) services for conveyor manufacturers and systems integrators looking to add a world-class sorter to their catalog.
Wholesale B2B Pricing: By cutting out the middleman, we provide competitive factory pricing on bulk orders and project-based procurement.
Engineering Expertise
Site-Specific Layout Support: Our engineering team reviews your facility's parcel profile and conveyor speeds to recommend the optimal sorter configuration, ensuring guaranteed throughput from Day 1.
Frequently Asked Questions (FAQ)
Q: Can you manufacture a sorter to fit my existing non-standard conveyor width?
A: Yes. As a custom manufacturer, we can adjust the sorter's width and wheel matrix density to match any existing conveyor frame, ensuring a perfect "drop-in" fit.
Q: Do you offer technical support for PLC integration?
A: Absolutely. We provide comprehensive wiring diagrams and communication protocols. Our technical team is available to assist your software engineers during the commissioning phase.
Q: Can these sorters handle ultra-lightweight polybags?
A: Yes. We specialize in "High-Density" wheel matrices specifically designed to prevent thin polybags from sagging or jamming, a common issue with standard sorters.
Q1. Are you a trader or direct factory?
We are a direct manufacturing factory with over 20 years of expertise in high-end industrial rollers, casters and material handling solutions. Our facility operates with ISO-certified quality management systems, allowing us to maintain full control over production cycles and quality standards. Throughout two decades of growth, we have established deep, long-term strategic partnerships with several listed companies and global automation leaders, proving our reliability as a high-tier industrial supplier.
Q2. What are your main products?
AstraRoll specializes in the engineering and production of three core product lines: Industrial Rollers, Heavy-Duty Wheels, and Precision Casters. We do not just sell components; we provide integrated movement and transport solutions. Our products are widely utilized across high-demand sectors, including: New Energy, Lithium Battery, Mining, Heavy Industry, Medical Institutional, Agriculture and Logistics.
Q3. What about delivery time?
We deeply understand that project timelines are critical.
Standard Products: Usually dispatched within 7–15 working days if the components are in stock.
Customized/OEM Orders: Depending on the complexity and volume, the lead time typically ranges from 20–35 days. This includes time for technical drawing confirmation, specialized tooling, and rigorous pre-shipment testing.
Shipping Methods: We offer flexible global logistics solutions, including FOB and CIF terms. We ship via Sea Freight (for bulk industrial orders), Air Freight (for urgent project needs), and International Express (DHL/FedEx/TNT) for smaller components or samples.
Q4. How can I get a quote for customized products?
Since a significant portion of our business involves specialized engineering, pricing is tailored to your specific technical requirements. To provide an accurate quote, please provide the following details: Technical Drawings or Sketches, Application Environment, Quantity, Special Requests. Our engineering team typically reviews and responds to custom inquiries with a formal quotation within 24–48 hours.
Q5. What is your payment?
TT / Paypal / Western Union / LC / Credit Card etc. are all available to us.
