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Industrial Pop Up Chain Transfer Conveyor

Industrial Pop Up Chain Transfer Conveyor
Industrial Pop Up Chain Transfer Conveyor
Industrial Pop Up Chain Transfer Conveyor
  • Industrial Pop Up Chain Transfer Conveyor
  • Industrial Pop Up Chain Transfer Conveyor
  • Industrial Pop Up Chain Transfer Conveyor
  • Industrial Pop Up Chain Transfer Conveyor

Product Overview:

AstraRoll’s Pop Up Chain Transfer Conveyor is an essential module for automated material handling, specifically designed to execute precise 90-degree product orientation changes. By utilizing a high-performance lifting mechanism, the multi-strand chains rise to intercept and divert heavy loads—such as pallets, drums, or large containers—between perpendicular conveyor lines.
This device is engineered for seamless integration into high-speed sorting and distribution systems, offering a robust solution that minimizes downtime. Whether in warehousing, automotive assembly, or heavy manufacturing, it ensures smooth, stable, and damage-free transitions for your most critical assets.

Industry Applications: Industry, Logistics Conveyor Systems, Packaging, Converting

Inquiry Email: sales@astraroll.com

Industrial Pop Up Chain Transfer Conveyor Details

Pop Up Chain Transfer Conveyor

Product Overview

  • Purpose & Function

The primary function of the Chain Transfer Device is to bridge two conveyor lines (typically roller conveyors) running at right angles.
It allows for bi-directional flow, enabling products to either continue straight or be "popped up" and transferred laterally without manual intervention.

  • Material & Structural Features

Frame Construction: Built with heavy-duty Powder-Coated Structural Steel or Stainless Steel, providing the rigidity required to support pallet loads up to 2,000kg.
Drive System: Equipped with Multi-Strand Precision Roller Chains that offer high grip and synchronized movement, preventing product slippage during the transfer.
Lifting Mechanism: Features a Pneumatic Air Cylinder or Electric Cam Lift system. The "Pop-Up" action is guided by precision-machined lift rails to ensure perfectly level vertical movement.
Bearings & Sprockets: Hardened steel sprockets and sealed-for-life bearings ensure the unit thrives in dusty or high-cycle industrial environments.

  • Application Scenarios

Palletizing Lines: Moving finished goods from a main line to specific shipping lanes.
Manufacturing Cells: Diverting work-in-progress (WIP) to secondary assembly stations.
Cold Storage & Logistics: Reliable operation in temperature-controlled distribution centers.

Product Parameter

Length: Can be customized
Width: Can be customized
Width of transfer: As your pallet size, can be customized
Height of transfer: Min 500mm, can be customized
Voltage: Can be customized to suit the local power supply
Load Capacity: 50kg -2000kg, Customizable as your application
Transfer Speed: 10- 20 m/min ,variable frequency drive compatible
Chain Type: Duplex chain, Heavy duty chain
Material Options: Carbon Steel, Stainless Steel
Lift Height: Standard 20mm - 50mm
Lifting Mechanism: Pneumatic cylinder or electric lifting system
Transfer direction: 90°transfer, Can be customized
Drive Power: 0.37–1.5 kW, Can be customized
Applicable Industries: E-commerce, Automotive, Food & Bev, Chemical
 
Important Usage Notes

Air Pressure Stability: Ensure a stable air supply (minimum 0.5-0.7 MPa) for the pneumatic lift to maintain consistent cycle times.
Load Centering: Products should be relatively centered on the donor conveyor before the transfer is initiated to prevent jamming.
Routine Lubrication: Although designed for low maintenance, the drive chains should be inspected and lubricated periodically to extend lifespan.
Safety Clearance: Ensure the "Pop-Up" zone is clear of debris or manual interference during automated cycles.

Why choose AstraRoll's Pop Up Chain Transfer Conveyor?

Precision Engineering: Our lift mechanisms are designed with a "Soft-Touch" logic, ensuring that even fragile loads are lifted and transferred without jarring or impact damage.
Industrial-Grade Materials: AstraRoll uses premium Carbon Steel with anti-corrosion coating and high-grade PU or specialized steel chains that resist wear and elongation better than standard market alternatives.
Seamless Integration: AstraRoll units are "Plug-and-Play" ready. We provide standardized mounting brackets and sensor-ready ports that reduce your installation time by 30%.
Rigorous Quality Standards: Every unit undergoes a 10,000-cycle stress test before leaving our facility, ensuring that it performs flawlessly from day one in your facility.
Customization Expertise: We tailor the width, strand count, and motor orientation to fit your existing conveyor layout perfectly.

Why Choose AstraRoll ? AstraRoll  Workshop AstraRoll Logistics

Q1. Are you a trader or direct factory?

We are a direct manufacturing factory with over 20 years of expertise in high-end industrial rollers, casters and material handling solutions. Our facility operates with ISO-certified quality management systems, allowing us to maintain full control over production cycles and quality standards. Throughout two decades of growth, we have established deep, long-term strategic partnerships with several listed companies and global automation leaders, proving our reliability as a high-tier industrial supplier.

Q2. What are your main products?

AstraRoll specializes in the engineering and production of three core product lines: Industrial Rollers, Heavy-Duty Wheels, and Precision Casters. We do not just sell components; we provide integrated movement and transport solutions. Our products are widely utilized across high-demand sectors, including: New Energy, Lithium Battery, Mining, Heavy Industry, Medical Institutional, Agriculture and Logistics.

Q3. What about delivery time?

We deeply understand that project timelines are critical.
Standard Products: Usually dispatched within 7–15 working days if the components are in stock.
Customized/OEM Orders: Depending on the complexity and volume, the lead time typically ranges from 20–35 days. This includes time for technical drawing confirmation, specialized tooling, and rigorous pre-shipment testing.
Shipping Methods: We offer flexible global logistics solutions, including FOB and CIF terms. We ship via Sea Freight (for bulk industrial orders), Air Freight (for urgent project needs), and International Express (DHL/FedEx/TNT) for smaller components or samples.

Q4. How can I get a quote for customized products?

Since a significant portion of our business involves specialized engineering, pricing is tailored to your specific technical requirements. To provide an accurate quote, please provide the following details: Technical Drawings or Sketches, Application Environment, Quantity, Special Requests. Our engineering team typically reviews and responds to custom inquiries with a formal quotation within 24–48 hours.

Q5. What is your payment?

TT / Paypal / Western Union / LC / Credit Card etc. are all available to us.

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